In-Die Assembly

Secondary assembly adds cost, labor, and risk to every part that goes through it. Eliminate those steps with in-die assembly.

IATF 16949:2016 Certified | ISO 9001:2015 Certified

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What is In-Die Assembly?

In-die assembly is a metal stamping process in which components are joined together, or hardware such as fasteners or inserts are placed into the stamped part, during the stamping operation itself. This eliminates the need for a separate secondary assembly step. The result is a finished or near-finished assembly that exits the press with fewer touches, fewer opportunities for error, and lower total program cost.

In-Die Assembly Services

Creating precise assemblies and subassemblies takes expertise in part design, tooling design, and manufacturing operations.

Efficiency

In-die assembly accomplishes more in a single operation, which saves time and money during the manufacturing process. Eliminating the need for secondary processing means only one setup is required to execute your parts—so, during production, teams don’t have to stop to load parts from one piece of equipment to another.

Repeatability

In-die assembly brings automation into your process, which reduces the opportunity for human error during production.

Error-Proofing

Automation isn’t the only way we prevent errors during production. When it comes to both part and tooling design, we implement poka-yoke principles to safeguard your parts against mistakes.

All the support you need. Under one roof.

In the same way that in-die assembly streamlines your manufacturing process, we simplify your supply chain with a full range of metal stamping and plastic molding services, along with tool and die expertise.

Industries Served

Advancing innovation often leads to more complex components. We’ve run many successful in-die assembly programs for some of the world’s most demanding industries.

Horn Plate Assemblies

We used mistake proofing (poka yoke) principles to ensure these complex assemblies held tolerances in the finished product.

Condenser Support Bracket

These condenser support brackets are made using a complex metal stamping process including progressive die stamping and in-die assembly. Performing multiple operations during the stamping process helps us produce these parts efficiently to optimize turnaround times for our customer.

Electric Housing (Emerson)

We used progressive stamping to form a housing box for electrical wires, forming the material four different ways and stamping it together to create the finished part.

Horn Plate Assemblies

Condenser Support Bracket

Electric Housing (Emerson)

Success Stories

Horn Plate Assemblies

We used mistake proofing (poka yoke) principles to ensure these complex assemblies held tolerances in the finished product.

Success Stories

Condenser Support Bracket

These condenser support brackets are made using a complex metal stamping process including progressive die stamping and in-die assembly. Performing multiple operations during the stamping process helps us produce these parts efficiently to optimize turnaround times for our customer.

Success Stories

Electric Housing (Emerson)

We used progressive stamping to form a housing box for electrical wires, forming the material four different ways and stamping it together to create the finished part.

Certifications and Approvals

Re-engineer your in-die assembly results today.

Turn your problematic parts program into a profitable one…or make your next new product line a success. Tell us about your project to get started with a quote today!

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